Narrative:

Flight [was] on a functional check flight under part 91 for pressurization issues. Aircraft was at FL250; conducting normal fcf [functional check flight] pressurization checks when outflow valve failed in open position. Unable to control outflow valve manually and with cabin altitude climbing uncontrollably; notified center for the need to descend and declared emergency. We descended to 10;000 ft and; at that altitude; were able to regain control of the outflow valve; returned for normal approach and landing.

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Original NASA ASRS Text

Title: An MD80 on a functional check flight for pressurization problems experienced loss of outflow valve control; declared an emergency; and returned to base.

Narrative: Flight [was] on a functional check flight under Part 91 for pressurization issues. Aircraft was at FL250; conducting normal FCF [Functional Check Flight] pressurization checks when outflow valve failed in open position. Unable to control outflow valve manually and with cabin altitude climbing uncontrollably; notified Center for the need to descend and declared emergency. We descended to 10;000 FT and; at that altitude; were able to regain control of the outflow valve; returned for normal approach and landing.

Data retrieved from NASA's ASRS site as of April 2012 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.