Narrative:

As takeoff power was applied a dull thud was heard from behind the cockpit. All engine indications were normal and the takeoff was continued. While climbing through 10;000 ft the cockpit temperature became uncontrollable. At approximately FL280 the master caution warning illuminated with an altitude warning horn; the cabin altitude was above 10;000 ft and climbing at a rate of 1;000 ft per minute. All appropriate QRH items were completed and an emergency descent was completed to 10;000 ft. Passenger oxygen masks did not deploy. ATC was informed; and we returned to the airport. Dispatch and maintenance were notified of the aircraft status. A flap 25; overweight landing was accomplished to a successful outcome. We returned the aircraft to the gate and the passengers were deplaned.

Google
 

Original NASA ASRS Text

Title: A B757's left pack air conditioning duct ruptured slightly at takeoff; then completely failed at FL280; causing the loss of cabin pressurization. The crew declared an emergency and returned to the departure airport.

Narrative: As takeoff power was applied a dull thud was heard from behind the cockpit. All engine indications were normal and the takeoff was continued. While climbing through 10;000 FT the cockpit temperature became uncontrollable. At approximately FL280 the master caution warning illuminated with an altitude warning horn; the cabin altitude was above 10;000 FT and climbing at a rate of 1;000 FT per minute. All appropriate QRH items were completed and an emergency descent was completed to 10;000 FT. Passenger oxygen masks did not deploy. ATC was informed; and we returned to the airport. Dispatch and Maintenance were notified of the aircraft status. A flap 25; overweight landing was accomplished to a successful outcome. We returned the aircraft to the gate and the passengers were deplaned.

Data retrieved from NASA's ASRS site as of July 2013 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.