Narrative:

The takeoff warning horn sounded as the power was advanced for takeoff. We aborted the takeoff and taxied clear of the runway. All controls were verified to be in the correct position for a 5 degree flap takeoff. We returned to the gate and reported the occurrence to company maintenance. A local mechanic then accompanied us for a runup check during which the flaps were positioned at both the 5 degree and 15 degree takeoff settings. The takeoff warning horn did not sound with the flaps at either position, and the aircraft was approved for return to service. The warning horn was attributed to a 'nuisance trip' of the system caused by a buildup of tolerances in the flap and warning system.

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Original NASA ASRS Text

Title: TKOF ABORTED AFTER WARNING HORN SOUNDS. FLAP SENSOR SUSPECTED.

Narrative: THE TKOF WARNING HORN SOUNDED AS THE PWR WAS ADVANCED FOR TKOF. WE ABORTED THE TKOF AND TAXIED CLR OF THE RWY. ALL CTLS WERE VERIFIED TO BE IN THE CORRECT POS FOR A 5 DEG FLAP TKOF. WE RETURNED TO THE GATE AND RPTED THE OCCURRENCE TO COMPANY MAINT. A LCL MECH THEN ACCOMPANIED US FOR A RUNUP CHK DURING WHICH THE FLAPS WERE POSITIONED AT BOTH THE 5 DEG AND 15 DEG TKOF SETTINGS. THE TKOF WARNING HORN DID NOT SOUND WITH THE FLAPS AT EITHER POS, AND THE ACFT WAS APPROVED FOR RETURN TO SVC. THE WARNING HORN WAS ATTRIBUTED TO A 'NUISANCE TRIP' OF THE SYS CAUSED BY A BUILDUP OF TOLERANCES IN THE FLAP AND WARNING SYS.

Data retrieved from NASA's ASRS site as of July 2007 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.