Narrative:

During rotation(135 KIAS) on atl runway 27R, heard loud bang, aircraft shudder, and slight yaw to right. Suspected blown tire on right main gear, so left gear down. Told atl tower we blew a tire and probably left debris on runway 27R. Tower said they saw flames from 4 engine at liftoff. Flight attendant sitting at 2R flight attendant seat said he saw flames from right side of aircraft and several passenger reported flames from right engine. Suspected FOD ingestion from tire into right engine, but engine instruments indicated ok. Declared emergency and returned to atl. At gate in atl discovered #8 tire (right aft on right main gear) blown, flap damage from debris, large dent in leading cowl edge of right engine, and several fan blades damaged. Lessons learned: 1) take blown tires seriously. You may have more damage than you realize. 2) the #4 tire (right forward on right main gear) is between #8 tire and engine so you would think it would help protect engine from FOD ingestion. Speculate that #4 spinning at 135 KIAS actually accelerates debris forward for engine ingestion.

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Original NASA ASRS Text

Title: B757 CREW HAD TIRE FAILURE ON TKOF AT ATL. ENG DAMAGE ALSO OCCURRED.

Narrative: DURING ROTATION(135 KIAS) ON ATL RWY 27R, HEARD LOUD BANG, ACFT SHUDDER, AND SLIGHT YAW TO R. SUSPECTED BLOWN TIRE ON R MAIN GEAR, SO LEFT GEAR DOWN. TOLD ATL TWR WE BLEW A TIRE AND PROBABLY LEFT DEBRIS ON RWY 27R. TWR SAID THEY SAW FLAMES FROM 4 ENG AT LIFTOFF. FLT ATTENDANT SITTING AT 2R FLT ATTENDANT SEAT SAID HE SAW FLAMES FROM R SIDE OF ACFT AND SEVERAL PAX RPTED FLAMES FROM R ENG. SUSPECTED FOD INGESTION FROM TIRE INTO R ENG, BUT ENG INSTS INDICATED OK. DECLARED EMER AND RETURNED TO ATL. AT GATE IN ATL DISCOVERED #8 TIRE (R AFT ON R MAIN GEAR) BLOWN, FLAP DAMAGE FROM DEBRIS, LARGE DENT IN LEADING COWL EDGE OF R ENG, AND SEVERAL FAN BLADES DAMAGED. LESSONS LEARNED: 1) TAKE BLOWN TIRES SERIOUSLY. YOU MAY HAVE MORE DAMAGE THAN YOU REALIZE. 2) THE #4 TIRE (R FORWARD ON R MAIN GEAR) IS BTWN #8 TIRE AND ENG SO YOU WOULD THINK IT WOULD HELP PROTECT ENG FROM FOD INGESTION. SPECULATE THAT #4 SPINNING AT 135 KIAS ACTUALLY ACCELERATES DEBRIS FORWARD FOR ENG INGESTION.

Data retrieved from NASA's ASRS site as of July 2007 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.