37000 Feet | Browse and search NASA's Aviation Safety Reporting System |
|
Attributes | |
ACN | 587362 |
Time | |
Date | 200307 |
Day | Fri |
Local Time Of Day | 0601 To 1200 |
Place | |
Locale Reference | airport : zzz.airport |
State Reference | US |
Altitude | agl single value : 0 |
Aircraft 1 | |
Operator | common carrier : air carrier |
Make Model Name | Commercial Fixed Wing |
Person 1 | |
Affiliation | other |
Function | other personnel other |
ASRS Report | 587362 |
Person 2 | |
Affiliation | company : air carrier |
Function | maintenance : lead technician oversight : supervisor |
Events | |
Anomaly | aircraft equipment problem : critical maintenance problem : improper documentation non adherence : published procedure non adherence : company policies non adherence : far |
Independent Detector | other other : 1 |
Resolutory Action | none taken : detected after the fact |
Consequence | Other |
Factors | |
Maintenance | contributing factor : schedule pressure performance deficiency : non compliance with legal requirements performance deficiency : repair |
Supplementary | |
Problem Areas | Chart Or Publication Maintenance Human Performance Aircraft |
Primary Problem | Maintenance Human Performance |
Situations | |
Publication | Engine Build Up Manual |
Narrative:
I was called to do a welding job at air carrier airlines engine maintenance stalls. I was given a shop repair to do a weld job with engine module assembled. Shop repairs are for disassembled parts. There was no authority/authorized written. They were developing a repair, which is a good idea, to do the job better. But they were doing it not following procedures. I welded the bolt and holes per their shop 'docs,' except for one labeled hole which is partially welded. The other 2 holes I think are completed welded as per shop 'docs.' I'm concerned about the first hole. I welded it under the direction of the foreman in charge.
Original NASA ASRS Text
Title: A SHOP WELDER RPTS WELDING A HIGH PRESSURE COMPRESSOR CASE BOLT HOLE FOR A PRATT AND WHITNEY 4000 ENG WITHOUT DOCUMENTATION.
Narrative: I WAS CALLED TO DO A WELDING JOB AT ACR AIRLINES ENG MAINT STALLS. I WAS GIVEN A SHOP REPAIR TO DO A WELD JOB WITH ENG MODULE ASSEMBLED. SHOP REPAIRS ARE FOR DISASSEMBLED PARTS. THERE WAS NO AUTH WRITTEN. THEY WERE DEVELOPING A REPAIR, WHICH IS A GOOD IDEA, TO DO THE JOB BETTER. BUT THEY WERE DOING IT NOT FOLLOWING PROCS. I WELDED THE BOLT AND HOLES PER THEIR SHOP 'DOCS,' EXCEPT FOR ONE LABELED HOLE WHICH IS PARTIALLY WELDED. THE OTHER 2 HOLES I THINK ARE COMPLETED WELDED AS PER SHOP 'DOCS.' I'M CONCERNED ABOUT THE FIRST HOLE. I WELDED IT UNDER THE DIRECTION OF THE FOREMAN IN CHARGE.
Data retrieved from NASA's ASRS site as of July 2007 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.