Narrative:

While performing work above control surface to accomplish engineering directive; tool was accidentally dropped from jlg lift; which contacted right-hand inboard elevator; upper surface; causing 2 each punctures. Mechanic was 9 hours into his shift; and working from the boom of an extended jlg lift. Callback conversation with reporter revealed the following information: reporter stated the engineering modification requires a plug installation; torque check verification and safety wiring on the rudder actuator power control unit (PCU). Reporter stated when he dropped his safety wire pliers from up on the vertical stabilizer; he noticed the pliers hitting the external fuselage aluminum skin in the APU area and ricocheting 90 degrees laterally; with both handles sticking into the right-hand elevator upper composite surface.

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Original NASA ASRS Text

Title: While accomplishing an Engineering Directive modification on a rudder PCU actuator of a B747-400; and working from an extended boom platform of a JLG manlift; Mechanic drops a tool causing two each punctures in the right hand elevator upper surface.

Narrative: While performing work above control surface to accomplish Engineering Directive; tool was accidentally dropped from JLG lift; which contacted right-hand inboard elevator; upper surface; causing 2 each punctures. Mechanic was 9 hours into his shift; and working from the boom of an extended JLG lift. Callback conversation with Reporter revealed the following information: Reporter stated the engineering modification requires a plug installation; torque check verification and safety wiring on the rudder actuator Power Control Unit (PCU). Reporter stated when he dropped his safety wire pliers from up on the vertical stabilizer; he noticed the pliers hitting the external fuselage aluminum skin in the APU area and ricocheting 90 degrees laterally; with both handles sticking into the right-hand elevator upper composite surface.

Data retrieved from NASA's ASRS site as of April 2012 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.