Narrative:

When setting flex; first officer heard a pop. When setting thrust levers to climb; both pilots noticed engine overheat of 638 degrees. Retarded #1 thrust lever slightly. Egt still steadily climbed. Got ATC clearance to level off at 15;000 ft. Tried to call maintenance but too low. Decided to return to departure airport. Declared an emergency. First officer flew the visual while reducing #1 thrust lever to almost idle to prevent further #1 engine overheat. At landing; the #1 egt was almost to the limit although at idle thrust. Shut down #1 engine while clearing runway. Set parking brake and had fire department look over #1 engine. No fire/smoke reported so returned to the gate. Deplaned passengers. No injuries. Post flight inspection showed torn up inside of engine cowling; a punctured canoe on the wing; metal bits on the bottom of the engine. Catastrophic failure of engine #1 caused overtemp.

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Original NASA ASRS Text

Title: An A319 Captain reported an engine over temperature and failure at 15000 FT. An emergency was declared and flight returned to the departure airport.

Narrative: When setting FLEX; First Officer heard a pop. When setting thrust levers to climb; both pilots noticed engine overheat of 638 degrees. Retarded #1 thrust lever slightly. EGT still steadily climbed. Got ATC clearance to level off at 15;000 FT. Tried to call Maintenance but too low. Decided to return to departure airport. Declared an emergency. First Officer flew the visual while reducing #1 thrust lever to almost idle to prevent further #1 engine overheat. At landing; the #1 EGT was almost to the limit although at idle thrust. Shut down #1 engine while clearing runway. Set parking brake and had fire department look over #1 engine. No fire/smoke reported so returned to the gate. Deplaned passengers. No injuries. Post flight inspection showed torn up inside of engine cowling; a punctured canoe on the wing; metal bits on the bottom of the engine. Catastrophic failure of engine #1 caused overtemp.

Data retrieved from NASA's ASRS site as of April 2012 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.