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|
Attributes | |
ACN | 693248 |
Time | |
Date | 200604 |
Local Time Of Day | 1201 To 1800 |
Place | |
Locale Reference | airport : zzz.airport |
State Reference | US |
Altitude | msl single value : 10000 |
Environment | |
Light | Dusk |
Aircraft 1 | |
Controlling Facilities | artcc : zzz.artcc |
Operator | common carrier : air carrier |
Make Model Name | MD-80 Series (DC-9-80) Undifferentiated or Other Model |
Operating Under FAR Part | Part 121 |
Flight Phase | climbout : intermediate altitude |
Flight Plan | IFR |
Person 1 | |
Affiliation | company : air carrier |
Function | flight crew : first officer |
ASRS Report | 693248 |
Person 2 | |
Affiliation | company : air carrier |
Function | flight crew : captain oversight : pic |
ASRS Report | 693247 |
Events | |
Anomaly | aircraft equipment problem : critical maintenance problem : non compliance with mel non adherence : far non adherence : published procedure |
Independent Detector | aircraft equipment other aircraft equipment : csd temp indication other flight crewa other flight crewb |
Resolutory Action | flight crew : declared emergency other |
Consequence | other other other |
Factors | |
Maintenance | contributing factor : schedule pressure contributing factor : manuals performance deficiency : logbook entry performance deficiency : non compliance with legal requirements |
Supplementary | |
Problem Areas | Chart Or Publication Flight Crew Human Performance Aircraft |
Primary Problem | Maintenance Human Performance |
Narrative:
Upon arrival at ZZZ from ZZZ1 while on the ramp; the left generator tripped off line and would not reset. We deferred the generator under a provision that allows for the generator to be turned off but leave the CSD connected. After takeoff from ZZZ; the CSD started a slow rise in temperature until it went completely off scale. When the temperature rose through about 140 degrees; we ran the CSD high oil temperature checklist and attempted to disconnect the CSD. The temperature continued to rise even after we attempted the disconnect. We made the decision to return to ZZZ concerned that the CSD oil temperature was off scale high (above 180 degrees). Made an uneventful overweight landing in ZZZ.callback conversation with reporter revealed the following information: indications on generator were 50 volts with no frequency indications. The reporter contacted maintenance control and made decision to defer; per the MEL; the left generator as inoperative and the contract technician called to accomplish special procedures including oil quantity check of the constant speed drive and auxiliary power unit. All special procedures in the MEL were accomplished except the constant speed drive was not disconnected due to the company policy of not disconnecting the constant speed drive if the crew and the maintenance controller agree the generator fault was not speed related. The reporter stated the airplane was dispatched. In climb at 10000 ft; the constant speed drive temperature went out of the red indication scale. The constant speed drive low oil pressure light illuminated and remained on. The reporter noted the constant speed disconnect switch had to be held for at least 50 seconds before disconnect was accomplished; normal time is 3 seconds. An emergency was declared and the flight returned to departure airport. The contract technician on arrival; approached the engine and smelled hot oil. Technician then opened the oil soaked cowling and discovered the constant speed drive had come apart and the oil sight gauge had blown out. The reporter stated that in hindsight; the constant speed drive should have been disconnected prior to departure.
Original NASA ASRS Text
Title: AN MD80; ON CLB AT 10000 FT; DECLARED AN EMER DUE TO THE L CONSTANT SPD DRIVE OVERTEMP OFF SCALE. CREW DID NOT DISCONNECT CONSTANT SPD DRIVE AND RETURNED TO DEP ARPT WHERE A MAINT INSPECTION REVEALED THAT THE CONSTANT SPD DRIVE HAD COME APART.
Narrative: UPON ARR AT ZZZ FROM ZZZ1 WHILE ON THE RAMP; THE L GENERATOR TRIPPED OFF LINE AND WOULD NOT RESET. WE DEFERRED THE GENERATOR UNDER A PROVISION THAT ALLOWS FOR THE GENERATOR TO BE TURNED OFF BUT LEAVE THE CSD CONNECTED. AFTER TKOF FROM ZZZ; THE CSD STARTED A SLOW RISE IN TEMPERATURE UNTIL IT WENT COMPLETELY OFF SCALE. WHEN THE TEMP ROSE THROUGH ABOUT 140 DEGS; WE RAN THE CSD HIGH OIL TEMP CHKLIST AND ATTEMPTED TO DISCONNECT THE CSD. THE TEMP CONTINUED TO RISE EVEN AFTER WE ATTEMPTED THE DISCONNECT. WE MADE THE DECISION TO RETURN TO ZZZ CONCERNED THAT THE CSD OIL TEMP WAS OFF SCALE HIGH (ABOVE 180 DEGS). MADE AN UNEVENTFUL OVERWT LNDG IN ZZZ.CALLBACK CONVERSATION WITH RPTR REVEALED THE FOLLOWING INFO: INDICATIONS ON GENERATOR WERE 50 VOLTS WITH NO FREQUENCY INDICATIONS. THE RPTR CONTACTED MAINT CTL AND MADE DECISION TO DEFER; PER THE MEL; THE L GENERATOR AS INOPERATIVE AND THE CONTRACT TECHNICIAN CALLED TO ACCOMPLISH SPECIAL PROCS INCLUDING OIL QUANTITY CHK OF THE CONSTANT SPD DRIVE AND AUX POWER UNIT. ALL SPECIAL PROCS IN THE MEL WERE ACCOMPLISHED EXCEPT THE CONSTANT SPD DRIVE WAS NOT DISCONNECTED DUE TO THE COMPANY POLICY OF NOT DISCONNECTING THE CONSTANT SPD DRIVE IF THE CREW AND THE MAINT CTLR AGREE THE GENERATOR FAULT WAS NOT SPEED RELATED. THE RPTR STATED THE AIRPLANE WAS DISPATCHED. IN CLB AT 10000 FT; THE CONSTANT SPD DRIVE TEMP WENT OUT OF THE RED INDICATION SCALE. THE CONSTANT SPD DRIVE LOW OIL PRESSURE LIGHT ILLUMINATED AND REMAINED ON. THE RPTR NOTED THE CONSTANT SPD DISCONNECT SWITCH HAD TO BE HELD FOR AT LEAST 50 SECONDS BEFORE DISCONNECT WAS ACCOMPLISHED; NORMAL TIME IS 3 SECONDS. AN EMER WAS DECLARED AND THE FLT RETURNED TO DEP ARPT. THE CONTRACT TECHNICIAN ON ARR; APCHED THE ENG AND SMELLED HOT OIL. TECHNICIAN THEN OPENED THE OIL SOAKED COWLING AND DISCOVERED THE CONSTANT SPD DRIVE HAD COME APART AND THE OIL SIGHT GAUGE HAD BLOWN OUT. THE RPTR STATED THAT IN HINDSIGHT; THE CONSTANT SPD DRIVE SHOULD HAVE BEEN DISCONNECTED PRIOR TO DEP.
Data retrieved from NASA's ASRS site as of January 2009 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.