37000 Feet | Browse and search NASA's Aviation Safety Reporting System |
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Attributes | |
ACN | 540679 |
Time | |
Date | 200203 |
Day | Sun |
Local Time Of Day | 0601 To 1200 |
Place | |
Locale Reference | airport : zzz.airport |
State Reference | US |
Altitude | agl single value : 0 |
Aircraft 1 | |
Operator | common carrier : air carrier |
Make Model Name | MD-80 Series (DC-9-80) Undifferentiated or Other Model |
Operating Under FAR Part | Part 121 |
Flight Phase | ground : maintenance |
Flight Plan | IFR |
Person 1 | |
Affiliation | company : air carrier |
Function | maintenance : technician |
Qualification | technician : powerplant technician : airframe |
Experience | maintenance lead technician : 20 |
ASRS Report | 540679 |
Person 2 | |
Affiliation | company : air carrier |
Function | other personnel other oversight : supervisor |
Events | |
Anomaly | aircraft equipment problem : critical maintenance problem : improper documentation maintenance problem : improper maintenance non adherence : far non adherence : published procedure |
Independent Detector | other other : person 1 |
Resolutory Action | none taken : detected after the fact |
Consequence | other |
Factors | |
Maintenance | contributing factor : schedule pressure contributing factor : non availability of parts performance deficiency : installation performance deficiency : non compliance with legal requirements |
Supplementary | |
Problem Areas | Aircraft Chart Or Publication Maintenance Human Performance |
Primary Problem | Maintenance Human Performance |
Narrative:
Pilot log item was right AC bus off light came 'on,' followed by an AC xtie lockout light. The right bus remained pwred with volts and frequencys. I contacted our technician center about the problem, the AC bus control panel was suspected to be at fault. The technician representative checked for the company part number of the AC bus control panel, which was a part number 92408, but found that it was not in stock. So he checked to see if another company part could be used in its place. He found what he thought was an optional part for the part number 92408, and he said that a part number 92432 could be used in its place, and at our station, we had found in stock. I contacted our stock room and ordered the part, which was installed. We ran the engines and accomplished the xtie checks, and checked the AC bus off light operation. All checked normal and the aircraft was released for service. Only when the direct data entry was being accomplished and the part number was entered, did the report come up, saying that the part was not configured for this aircraft. I contacted the technician representative and informed him about the part not being configured for this aircraft. Since some time had passed and the aircraft was in-flight to the next station, he said that the aircraft would be stopped, and a part number 92408 AC bus control panel would be installed in place of the part 92432, before the next flight. The company borrowed a part number 92408 AC bus control panel from another airlines and it was installed before the next flight. I found that our xref stock item store comments are sometimes misleading, especially for this particular part number.
Original NASA ASRS Text
Title: AN MD80 WAS DISPATCHED IN NON COMPLIANCE WITH THE INCORRECT AC BUS CTL PANEL INSTALLED.
Narrative: PLT LOG ITEM WAS R AC BUS OFF LIGHT CAME 'ON,' FOLLOWED BY AN AC XTIE LOCKOUT LIGHT. THE R BUS REMAINED PWRED WITH VOLTS AND FREQS. I CONTACTED OUR TECHNICIAN CTR ABOUT THE PROB, THE AC BUS CTL PANEL WAS SUSPECTED TO BE AT FAULT. THE TECHNICIAN REPRESENTATIVE CHKED FOR THE COMPANY PART NUMBER OF THE AC BUS CTL PANEL, WHICH WAS A PART NUMBER 92408, BUT FOUND THAT IT WAS NOT IN STOCK. SO HE CHKED TO SEE IF ANOTHER COMPANY PART COULD BE USED IN ITS PLACE. HE FOUND WHAT HE THOUGHT WAS AN OPTIONAL PART FOR THE PART NUMBER 92408, AND HE SAID THAT A PART NUMBER 92432 COULD BE USED IN ITS PLACE, AND AT OUR STATION, WE HAD FOUND IN STOCK. I CONTACTED OUR STOCK ROOM AND ORDERED THE PART, WHICH WAS INSTALLED. WE RAN THE ENGS AND ACCOMPLISHED THE XTIE CHKS, AND CHKED THE AC BUS OFF LIGHT OP. ALL CHKED NORMAL AND THE ACFT WAS RELEASED FOR SVC. ONLY WHEN THE DIRECT DATA ENTRY WAS BEING ACCOMPLISHED AND THE PART NUMBER WAS ENTERED, DID THE RPT COME UP, SAYING THAT THE PART WAS NOT CONFIGURED FOR THIS ACFT. I CONTACTED THE TECHNICIAN REPRESENTATIVE AND INFORMED HIM ABOUT THE PART NOT BEING CONFIGURED FOR THIS ACFT. SINCE SOME TIME HAD PASSED AND THE ACFT WAS INFLT TO THE NEXT STATION, HE SAID THAT THE ACFT WOULD BE STOPPED, AND A PART NUMBER 92408 AC BUS CTL PANEL WOULD BE INSTALLED IN PLACE OF THE PART 92432, BEFORE THE NEXT FLT. THE COMPANY BORROWED A PART NUMBER 92408 AC BUS CTL PANEL FROM ANOTHER AIRLINES AND IT WAS INSTALLED BEFORE THE NEXT FLT. I FOUND THAT OUR XREF STOCK ITEM STORE COMMENTS ARE SOMETIMES MISLEADING, ESPECIALLY FOR THIS PARTICULAR PART NUMBER.
Data retrieved from NASA's ASRS site as of July 2007 and automatically converted to unabbreviated mixed upper/lowercase text. This report is for informational purposes with no guarantee of accuracy. See NASA's ASRS site for official report.